When bulk materials are loaded, the conveyor belt’s tensioners and runners can deviate from the optimal alignment and cause conveyor belt drift. When this occurs, the edge of the conveyor belt overshoots the support rollers. Material can be lost or in extreme cases, the belt is derailed. Sensors on both sides of the conveyor belt monitor the lateral movements of the belt and send a warning before belt drift occurs. Here there are two trolleys from which the belt condition is operated manually. The half distance is covered by trolley number one and the next half distance is covered by the second trolley.
But whenever the fault (breaking of conveyor) or any unwanted situation occurs on conveyor belt then from this trolley they can only inform to the control room that there is a fault by telecommunication after that the action will be taken. Till that the conveyor belt may be damage drastically. To avoid this damage of conveyor belt and to overcome the economical loss we are providing the wireless solution. By wireless system we can do the wear and tear detection of conveyor belt continuously as well as we are giving solution for emergency stop of conveyor belt.
On this trolley we are giving the receiver along with emergency stop push button so that we can take sudden action and stop the conveyor belt immediately. We are providing easy and simple installation of wireless system on existing infrastructure.
Most important thing is that we are providing the range of wireless system up to 25 km (line of sight) so it is advisable to transfer data wirelessly. Here the sensors sense the condition of cranes and then they send the signals to the wireless through antenna and then we can monitor all these cranes’ data at the control room directly. Wireless system offers many advantages over wired systems that can improve operational efficiency in monitoring while reducing costs. Wireless system is more cost-effective and versatile than traditional manual gauges.
