Portfolio – Epitome Elektronik GmbH

WIRELESS TEMPERATURE MONITORING

admin — Mon, 20 Jul 2015 08:29:21 +0000

To guarantee interruption-free and high quality clinker production in Cement Plants, the clinker cooler must have a continual supply of cooling air. The Sensor will detect a rise in temperature at the ventilators’ bearings and will indicate the data to the Control room through Wireless System which is normally an indication of wear or damage. Consequences include increased lubrication consumption, bearing play and total failure. The continual monitoring of the bearing temperature enables early intervention and preventive maintenance to be conducted, reducing downtime and production failures.

Wireless System will indicate the information for the maintaining the temperature given by the Sensor. Wireless transmitters enable end user to obtain data and create information from remote locations without the need to run wires, where running wires are very costly as compared to wireless system.

One more important thing is we can install the wireless system in very less time say within a hour where as the wired system takes too much time to execute the entire process (it may take 10 days to cover the distance up to 4/5 km). Even if we don’t have a power supply at that destination we can run the wireless system with the help of battery along with the solar panel so that the battery will be full charged every time and therefore there will not be disturbance in data monitoring.

Wireless system offers many advantages over wired systems that can improve operational efficiency in monitoring while reducing costs. Wireless system is more cost-effective and more versatile than traditional manual gauges.

TROLLEY SAFETY STOP

admin — Mon, 20 Jul 2015 08:26:24 +0000

When bulk materials are loaded, the conveyor belt’s tensioners and runners can deviate from the optimal alignment and cause conveyor belt drift. When this occurs, the edge of the conveyor belt overshoots the support rollers. Material can be lost or in extreme cases, the belt is derailed. Sensors on both sides of the conveyor belt monitor the lateral movements of the belt and send a warning before belt drift occurs. Here there are two trolleys from which the belt condition is operated manually. The half distance is covered by trolley number one and the next half distance is covered by the second trolley.

But whenever the fault (breaking of conveyor) or any unwanted situation occurs on conveyor belt then from this trolley they can only inform to the control room that there is a fault by telecommunication after that the action will be taken. Till that the conveyor belt may be damage drastically. To avoid this damage of conveyor belt and to overcome the economical loss we are providing the wireless solution. By wireless system we can do the wear and tear detection of conveyor belt continuously as well as we are giving solution for emergency stop of conveyor belt.

HYDRAULIC PRESSURE MONITORING

admin — Mon, 20 Jul 2015 08:24:59 +0000

In order to further process raw materials, large pieces of stone are first crushed. The crushers used for this processing step require hydraulic fluid for seamless transfer of high forces, as well as for lubrication to ensure that moving parts function correctly. The hydraulic fluid pressure must always be monitored. Here, the wireless will play the role of signaling the need of lubrication as well as the hydraulic fluid pressure which will be monitored through the sensors

As there is a need of refilling the fluid or lubrication required, the sensors will pass on the signal to the Wireless for immediate actions.

One more important thing is that we can install the wireless system in very less time, say within an hour where as the wired system takes too much time to execute the entire process (it may take 10 days to cover the distance up to 4/5 km).

Even if we don’t have a power supply at the destination, we can still run the wireless system with the help of battery along with the solar panel so that the battery will be full charged every time. And therefore there will not be any disturbance in data monitoring.

We are providing easy and simple installation of wireless system on existing infrastructure. Most important thing is that we are providing the range of wireless system up to 25 km (line of sight) so it is advisable to transfer data wirelessly. Here the sensors sense the condition of cranes and then they send the signals to the wireless through antenna and then we can monitor all these cranes’ data at the control room directly. Wireless system offers many advantages over wired systems that can improve operational efficiency in monitoring while reducing costs. Wireless system is more cost-effective and versatile than traditional manual gauges.

consumption of water Monitoring

admin — Mon, 20 Jul 2015 08:23:36 +0000

In this paper industry everyday they need water in huge quantity for manufacturing process and they take this from a reservoir which is far away from this factory location and it is necessary to monitor the consumption of water on daily basis. For this task wireless system is the best solution for 24 hours monitoring rather than wired system since there are so many problems come across e.g. breakage in underground cables. Because of this there will be a disturbance in data monitoring.

Here on reservoir side we will provide the wireless transmitter on existing flow meter. This flow meter gives the monitoring data to the transmitter and then this data will be send wirelessly to the receiver which is placed in industry here we can see the everyday consumption of water directly from control room of industry on real time.

Wireless transmitters enable end user to obtain data and create information from remote locations without the need to run wires, as running wires is a very costly affair as compared to having a wireless system. One more important thing is that we can install the wireless system in very less time, say within an hour where as the wired system takes too much time to execute the entire process (it may take 10 days to cover the distance up to 4/5 km).

conveyor belt monitoring

admin — Mon, 20 Jul 2015 08:18:09 +0000

To prevent spilling, down time and material waste, the tension of the conveyor belt cannot be too high or too low. The sensor is perfectly suited for this task, and prevents extensive wear and overstretching of the belt. After this we can easily monitor the belt condition from main station with the help of wireless system .It also reliably performs its task in the roughest environments, and ensures a safe operation of the conveyor belt. In such plants the material handling plant and the control room of main station is far away from each other it can be in kilometers also.

Level detection

admin — Mon, 20 Jul 2015 08:16:34 +0000

The process water, which is usually extracted from a river, cannot be fed directly into the turbine loop until it has been treated. It has to undergo cleansing through filtering systems and ionizers. The raw water has contaminants that can cause long-term buildup. To protect against overfilling the tank or dry running of the pump regular monitoring is necessary. Wireless system can monitor the level of water in feed water tank directly from control room here sensor will continuously sense the level of water and send these signal to wireless through antenna .